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Impact roller unmanned driving system

Remote control unmanned driving of impact rollers is one of the development directions of impact rollers.

Impact roller unmanned driving system
    Remote control unmanned driving of impact rollers is one of the development directions of impact rollers.
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As is well known, impact roller compaction construction has become increasingly popular in recent years. Impact compaction is a 3-5-sided impact compaction wheel that, under the traction of a special tractor or other traction machinery for the impact roller, utilizes the weight of the impact compaction wheel itself and the accelerating impact force when advancing to crush the cement pavement or compact the soil roadbed.

Engineering construction is different from building construction. The scope of engineering construction is large, often several kilometers or even hundreds of kilometers, and fixed-point monitoring is not practical. The supervision or management personnel of such a large construction site are to some extent too busy, often neglecting one aspect and losing the other.

Remote control is an operational capability that utilizes wireless or electrical signals to operate remote devices. It can to a certain extent replace human labor in engineering construction. Engineering supervisors or management personnel can configure, install, maintain, monitor, and manage the target maintenance computer or network system through remote control, solving problems that service management personnel had to be on-site to solve in the past.

For example, in 2016, the city installed a GPS monitoring equipment system for municipal engineering to strictly monitor construction dust. Once the construction dust on the construction site exceeds the standard, the warning device will sound an alarm. At the same time, the alarm information and data will be transmitted back to the monitoring platform of the Municipal Commission of Housing and Urban Rural Development. Any environmental pollution caused by improper operation cannot escape the attention of the regulatory authorities.

The impact compaction depth of the impact roller is large. Compared with the vibration compaction test, the compaction speed of the impact roller is about 3-4 times that of the drag type vibration roller, and its compaction depth can increase sharply with the number of rolling passes, about 2-10 times that of the vibration roller. Not only is the compaction productivity high, but also the compaction effect is good.

In order to achieve ideal results in impact rolling, the speed of the impact roller must be guaranteed to reach the range of (10-15km/h). Slow or fast, the effect is not ideal, and severe turbulence is a common problem in the construction of impact rollers.

As is well known, impact rolling wheels are all non circular on 3-5 sides, and the huge impact force generated by speed and drop can also cause severe turbulence. Although various damping systems such as full hydraulic systems, specialized damping blocks, and springs are installed on the impact rolling wheels in design, the huge wave patterns in the early stage of impact rolling by impact rollers still bring about severe turbulence.

The uneven operating speed of impact rollers during the impact rolling construction process, as well as prolonged severe jolts, can cause driver fatigue and even discomfort such as headaches and nausea. Therefore, almost all manufacturers have clearly stipulated in the construction process specifications of impact rollers that: impact roller drivers are strictly prohibited from fatigue driving, and must stop, change shifts, or rest every 2 hours or so, When the driver experiences discomfort such as headaches and nausea, it is necessary to prohibit further construction.

The remote control system can supervise the GPS positioning of the speed, compaction times, and compaction trajectory of the impact roller, assess whether the driver or construction party has strictly implemented the construction requirements, and store the equipment's operating data in real-time in the computer, which can be called up for inspection at any time, bringing certain convenience to the detection and control of compaction quality.

The unmanned driving technology in remote control can replace the driver's standardized construction and adapt to various harsh environments and construction conditions. The onboard sensing system can sense the road environment, automatically plan driving routes and control vehicle operations to achieve predetermined goals. When applied to large-scale impact rolling construction, it can eliminate the impact of impact and turbulence on drivers and improve work efficiency.

The remote control technology unmanned driving system is used for impact roller to increase the safety performance of impact rolling. Its traction and stability control are more sensitive than any driver's response. At the same time, it can also activate protective settings in a timely manner when abnormal or dangerous situations are detected, to prevent accidents from happening.

At present, remote control is widely used in the automotive field, and in the field of impact rolling, CMG Machinery Manufacturing Co., Ltd. is the first to try and cooperate with well-known domestic unmanned driving groups to develop the technology of impact roller unmanned driving and put it into practice.

In order to promote the application of new technologies, CMG Industry and the unmanned driving technology team have launched a phased or hourly measurement service method to reduce the investment of construction units in new technologies.

The application of remote control and unmanned driving technology is one of the future development directions of impact rollers. Although the current application is still limited, with the continuous improvement of unmanned driving technology and the strong promotion of technical enterprises such as CMG Industry, its application will inevitably increase.

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